SECTION 45: CABIN DOORS & TRANSPARENCIES - Revision history

Martin: /* Silpruf Method */

2026-05-02T06:36:06Z

Silpruf Method

← Older revision		Revision as of 06:36, 2 May 2026
Line 152:		Line 152:
	* Notes		* Notes
	** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation (note: door is double walled and holes don't go through).		** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation (note: door is double walled and holes don't go through).
			** Be careful with wing nut clecos: Since the doors are double walled, you may not be able to fully insert the wing nut cleco in shallow areas. Do not proceed if this happens, rather use a thicker stack of wood pieces. As you tighten the wing nut cleco, the spreader dowel of the cleco is being pushed into the hole. If it hits the inside skin, and you keep tightening, you will pull the cleco out and the hole is ruined.
	** Consider using a thin piece of metal, e.g. a 3/1000" feeler gauge, to protect the window while drilling.		** Consider using a thin piece of metal, e.g. a 3/1000" feeler gauge, to protect the window while drilling.
	** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well. Excellent is also the Harbor Freight 3x21 belt sander with 120 Grit belt (hang it off an engine hoist or ceiling to relieve wrist forces).<br>[[File:Belt sander.jpg\|300x300px]]		** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well. Excellent is also the Harbor Freight 3x21 belt sander with 120 Grit belt (hang it off an engine hoist or ceiling to relieve wrist forces).<br>[[File:Belt sander.jpg\|300x300px]]

Martin: /* Silpruf Method */

2026-05-01T17:25:41Z

Silpruf Method

← Older revision		Revision as of 17:25, 1 May 2026
Line 153:		Line 153:
	** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation (note: door is double walled and holes don't go through).		** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation (note: door is double walled and holes don't go through).
	** Consider using a thin piece of metal, e.g. a 3/1000" feeler gauge, to protect the window while drilling.		** Consider using a thin piece of metal, e.g. a 3/1000" feeler gauge, to protect the window while drilling.
	** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well. Excellent is also the Harbor Freight 3x21 belt sander with 120 Grit belt (hang it off an engine hoist or ceiling to relieve wrist forces).		** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well. Excellent is also the Harbor Freight 3x21 belt sander with 120 Grit belt (hang it off an engine hoist or ceiling to relieve wrist forces).<br>[[File:Belt sander.jpg\|300x300px]]
	** 6mm Scotch Performance Masking Tape 233+, 26344, is a suitable masking tape ([https://www.amazon.com/dp/B002C47XMU])		** 6mm Scotch Performance Masking Tape 233+, 26344, is a suitable masking tape ([https://www.amazon.com/dp/B002C47XMU])
	** Scotch Contractor Grade Masking Tape, tan, 1.41" is suitable as tape for the inside [https://www.amazon.com/dp/B008LAQYL0]		** Scotch Contractor Grade Masking Tape, tan, 1.41" is suitable as tape for the inside [https://www.amazon.com/dp/B008LAQYL0]

Martin: /* Silpruf Method */

2026-05-01T17:22:31Z

Silpruf Method

← Older revision		Revision as of 17:22, 1 May 2026
Line 153:		Line 153:
	** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation (note: door is double walled and holes don't go through).		** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation (note: door is double walled and holes don't go through).
	** Consider using a thin piece of metal, e.g. a 3/1000" feeler gauge, to protect the window while drilling.		** Consider using a thin piece of metal, e.g. a 3/1000" feeler gauge, to protect the window while drilling.
	** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well. Excellent is also the Harbor Freight 3x21 belt sander with 120 Grit belt (hang it off an engine ~~mount~~ or ceiling to relieve wrist forces).		** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well. Excellent is also the Harbor Freight 3x21 belt sander with 120 Grit belt (hang it off an engine hoist or ceiling to relieve wrist forces).
	** 6mm Scotch Performance Masking Tape 233+, 26344, is a suitable masking tape ([https://www.amazon.com/dp/B002C47XMU])		** 6mm Scotch Performance Masking Tape 233+, 26344, is a suitable masking tape ([https://www.amazon.com/dp/B002C47XMU])
	** Scotch Contractor Grade Masking Tape, tan, 1.41" is suitable as tape for the inside [https://www.amazon.com/dp/B008LAQYL0]		** Scotch Contractor Grade Masking Tape, tan, 1.41" is suitable as tape for the inside [https://www.amazon.com/dp/B008LAQYL0]

Martin: /* Silpruf Method */

2026-05-01T16:45:17Z

Silpruf Method

← Older revision		Revision as of 16:45, 1 May 2026
Line 151:		Line 151:
	* See also this [https://www.facebook.com/groups/vansrv10/posts/10058622124258796 FB Thread].		* See also this [https://www.facebook.com/groups/vansrv10/posts/10058622124258796 FB Thread].
	* Notes		* Notes
	** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation.		** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation (note: door is double walled and holes don't go through).
	** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well.		** Consider using a thin piece of metal, e.g. a 3/1000" feeler gauge, to protect the window while drilling.
			** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well. Excellent is also the Harbor Freight 3x21 belt sander with 120 Grit belt (hang it off an engine mount or ceiling to relieve wrist forces).
			** 6mm Scotch Performance Masking Tape 233+, 26344, is a suitable masking tape ([https://www.amazon.com/dp/B002C47XMU])
			** Scotch Contractor Grade Masking Tape, tan, 1.41" is suitable as tape for the inside [https://www.amazon.com/dp/B008LAQYL0]
			** Expo Wet Erase Markers are suitable [https://www.amazon.com/dp/B00006IFGQ]
			** If you cut paint sticks, cut them first in half, then cut off the length you need. If you cut across, they will break under load.
			** Permatex Ultra Black is suitable[https://www.amazon.com/dp/B0002UEN1U]
			** Cleanroom 6x6 pads Lint Free are suitable[https://www.amazon.com/dp/B0FBG71JPB]

	=== Sikaflex ===		=== Sikaflex ===

Martin: /* Silpruf Method */

2026-05-01T16:26:56Z

Silpruf Method

← Older revision		Revision as of 16:26, 1 May 2026
Line 145:		Line 145:
	* [https://www.sunshinesupply.com/SCS2000Slnt10ozStdCrt Silpruf @ Sunshine Supply]		* [https://www.sunshinesupply.com/SCS2000Slnt10ozStdCrt Silpruf @ Sunshine Supply]
	* [https://www.amazon.com/dp/B000KZYJAW Silpruf @ Amazon] (note that more colors may be available from other sources); you will need at least 2 standard tubes, possibly 3 total.		* [https://www.amazon.com/dp/B000KZYJAW Silpruf @ Amazon] (note that more colors may be available from other sources); you will need at least 2 standard tubes, possibly 3 total.
	* [https://www.sunshinesupply.com/SS4044Prmr1PtUnt SS4044P Primer for Silpruf (cabin side) @ Sunshine Supply]		* [https://www.sunshinesupply.com/SS4044Prmr1PtUnt SS4044P Primer for Silpruf (cabin side) @ Sunshine Supply] (optional, not needed if Gelcoat gets removed)
	* [https://www.youtube.com/watch?v=A336SG-fsiI 5-part instructional video]		* [https://www.youtube.com/watch?v=A336SG-fsiI 5-part instructional video]
	* See also [[Media:SilPruf Window instructions.pdf\|Dan H's write-up of the above Silpruf Method]]		* See also [[Media:SilPruf Window instructions.pdf\|Dan H's write-up of the above Silpruf Method]]

Martin: /* Window Bonding */

2026-03-25T00:54:29Z

Window Bonding

← Older revision		Revision as of 00:54, 25 March 2026
Line 134:		Line 134:

	Primer Window side: none		Primer Window side: none
	\|Sealant: $24.79 @ Westmarine		\|Sealant: $24.79 per 10 oz @ Westmarine
	Activator/Cleaner (205, Clear): $33.09 @ Westmarine		Activator/Cleaner (205, Clear): $33.09 @ Westmarine

Martin: /* Window Bonding */

2026-03-24T07:35:19Z

Window Bonding

← Older revision		Revision as of 07:35, 24 March 2026
Line 100:		Line 100:
	\|Old window can be cut out with blade or string.		\|Old window can be cut out with blade or string.
	\|Very hard to remove old window / sealant, needs grinder.		\|Very hard to remove old window / sealant, needs grinder.
			\|-
			\|Tensile strength
			\|341 psi (ASTM D412), 140.5 psi (ASTM C1135)
			\|290 psi (CQP036-1 / ISO 527)
			\|-
			\|Elongation
			\|715% (ASTM D412), 353% (ASTM C1135)
			\|500% (CQP036-1 / ISO 527)
	\|-		\|-
	\|Sanding / Painting		\|Sanding / Painting

Martin: /* Window Bonding */

2026-03-24T07:28:17Z

Window Bonding

@@ Line 82: / Line 82: @@
 |-
 |Consistency
-|moderately thick
+|paste
 |thick
 |-
@@ Line 104: / Line 104: @@
 |Cannot be sanded or painted. Must not spill onto surfaces to be painted later.
 |Can be sanded and painted.
 |-
 |Price

Martin: /* Window Bonding */

2026-03-24T06:14:23Z

Window Bonding

← Older revision		Revision as of 06:14, 24 March 2026
Line 112:		Line 112:
	\|Sealant: $24.79 @ Westmarine		\|Sealant: $24.79 @ Westmarine
	Activator/Cleaner (205, Clear): $33.09 @ Westmarine		Activator/Cleaner (205, Clear): $33.09 @ Westmarine

	Primer Canopy side: (206 G+P): $96.57 @ Westmarine		Primer Canopy side: (206 G+P): $96.57 @ Westmarine

	Primer Window side: (209D, Black): $112.55 @ Westmarine		Primer Window side: (209D, Black): $112.55 @ Westmarine
	\|}		\|}

Martin: /* Window Bonding */

2026-03-24T06:13:52Z

Window Bonding

← Older revision		Revision as of 06:13, 24 March 2026
Line 107:		Line 107:
	\|Price		\|Price
	\|Sealant: $10.25 per 10 oz @ Sunshine Supply		\|Sealant: $10.25 per 10 oz @ Sunshine Supply
	Primer Canopy side: $97.95 @ Sunshine Supply		Primer Canopy side (SS4044P): $97.95 @ Sunshine Supply

	Primer Window side: none		Primer Window side: none