Door Locks / Hinges / Handles: Difference between revisions
		
		
		
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== Locks & Keys ==  | |||
See [[Door Locks]] for more information.  | See [[Door Locks]] for more information.  | ||
==== Cabin Door Seals   | == Seals ==  | ||
=== Cabin Door Seals ===  | |||
* Many builders decide to put the door seals on the fuselage side instead of onto the inside of the door.<br>Two McMaster order numbers are being used: [https://www.mcmaster.com/1120A311 1120A311] (lip on inside, 3/16 edge thickness, 3/8 high):<br>[[File:Screen Shot 2024-03-21 at 1.59.37 PM.png|300x300px]]<br>[[File:McMasterSeal.jpg|300x300px]]<br>[[File:McMaster2.jpg|300x300px]]<br>'''1120A311'''<br> and 1120A313 (lip on outside, 3/16 edge thickness, 3/8 high). Since you are building up the inside edge, the lip is better to be on the inside as the groove for it will automatically form when using a throwaway seal as mold.<br>Some builders prefer the 1120A411 variant which is for 1/4 edge thick edges.<br>Builders usually sacrifice one set of seals as mold to form out the edges, then replace it with a clean second set. This procedure will need 100 ft total.<br>Some builders experience a gap where the ends meet after some time, see this [https://www.facebook.com/groups/vansrv10/posts/8671462906308065 FB thread].<br>See also:  | * Many builders decide to put the door seals on the fuselage side instead of onto the inside of the door.<br>Two McMaster order numbers are being used: [https://www.mcmaster.com/1120A311 1120A311] (lip on inside, 3/16 edge thickness, 3/8 high):<br>[[File:Screen Shot 2024-03-21 at 1.59.37 PM.png|300x300px]]<br>[[File:McMasterSeal.jpg|300x300px]]<br>[[File:McMaster2.jpg|300x300px]]<br>'''1120A311'''<br> and 1120A313 (lip on outside, 3/16 edge thickness, 3/8 high). Since you are building up the inside edge, the lip is better to be on the inside as the groove for it will automatically form when using a throwaway seal as mold.<br>Some builders prefer the 1120A411 variant which is for 1/4 edge thick edges.<br>Builders usually sacrifice one set of seals as mold to form out the edges, then replace it with a clean second set. This procedure will need 100 ft total.<br>Some builders experience a gap where the ends meet after some time, see this [https://www.facebook.com/groups/vansrv10/posts/8671462906308065 FB thread].<br>See also:  | ||
** [https://www.facebook.com/groups/vansrv10/posts/5447766402011081 FB thread]  | ** [https://www.facebook.com/groups/vansrv10/posts/5447766402011081 FB thread]  | ||
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** See [https://vansairforce.net/community/showthread.php?t=221469 VAF thread]  | ** See [https://vansairforce.net/community/showthread.php?t=221469 VAF thread]  | ||
=== Luggage Door Seals ===  | |||
* [https://www.aircraftdoorseals.com/ Aircraft Door Seals]<br>[[File:2023-12-16 18-31-07.jpg|533x533px]]  | * [https://www.aircraftdoorseals.com/ Aircraft Door Seals]<br>[[File:2023-12-16 18-31-07.jpg|533x533px]]  | ||
* See also this [https://vansairforce.net/community/showthread.php?t=222256 VAF Thread]  | * See also this [https://vansairforce.net/community/showthread.php?t=222256 VAF Thread]  | ||
== Door Strut Upgrades ==  | |||
* [https://planearound.com/shop/ols/products/door-strut-attach-brackets-set-of-two Upgraded strut brackets] (especially useful if you use McMaster door seals)  | * [https://planearound.com/shop/ols/products/door-strut-attach-brackets-set-of-two Upgraded strut brackets] (especially useful if you use McMaster door seals)  | ||
* [https://store.vansaircraft.com/c-1016-hd-rv-10-heavy-duty-door-strut-c-1016-hd.html Heavy Duty Door Strut from Vans (600 instead of 500N)]  | * [https://store.vansaircraft.com/c-1016-hd-rv-10-heavy-duty-door-strut-c-1016-hd.html Heavy Duty Door Strut from Vans (600 instead of 500N)]  | ||
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* See also this [https://www.facebook.com/groups/vansrv10/posts/8705872866200402 FB thread].  | * See also this [https://www.facebook.com/groups/vansrv10/posts/8705872866200402 FB thread].  | ||
== 180 Degree Door Latch and Low Profile Handle Hints ==  | |||
* PlaneAround 180 degree latch together with Aerosport interior door handle beauty cover causing binding [https://www.facebook.com/groups/vansrv10/posts/5427322947388760 (FB 10/11/2022)]  | * PlaneAround 180 degree latch together with Aerosport interior door handle beauty cover causing binding [https://www.facebook.com/groups/vansrv10/posts/5427322947388760 (FB 10/11/2022)]  | ||
* PlaneAround [https://www.facebook.com/groups/vansrv10/posts/6065285950259120/ FB thread]  | * PlaneAround [https://www.facebook.com/groups/vansrv10/posts/6065285950259120/ FB thread]  | ||
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** [https://www.youtube.com/watch?v=7ZPJEq558tM Ed's low profile door handle install]  | ** [https://www.youtube.com/watch?v=7ZPJEq558tM Ed's low profile door handle install]  | ||
** [https://youtu.be/Ql6YQF2Zogc?t=552 Austin's door latch and handle install]  | ** [https://youtu.be/Ql6YQF2Zogc?t=552 Austin's door latch and handle install]  | ||
== Hinges ==  | |||
* [https://brassmonkey.tech/store/ Machined hinge capture plates] make removing and re-installing the doors much easier  | |||
* [https://www.airward.com/collections/airward-vans-rv10-kits/products/rv-10-mdhck-rv-10-main-door-hinge-cover-kit Airward hinge reinforcement kit], see this [[https://www.facebook.com/groups/vansrv10/posts/6929142440540129 FB thread 1/2024]  | |||
== Other Enhanced Door Parts / Kits / Upgrades ==  | |||
* [https://www.aerosportproducts.com Aerosport Products]  | |||
** [https://www.aerosportproducts.com/product/rv-10-low-profile-door-handle/ Low Profile Door Handle]  | |||
** [https://www.aerosportproducts.com/product/rv-10-door-handle-covers-3/ Interior Door Handle Cover]  | |||
** [https://www.youtube.com/user/AerosportProducts/videos Installation Videos]  | |||
* [https://planearound.com/shop Planearound], see also this [https://www.facebook.com/groups/vansrv10/posts/6065285950259120 FB thread]  | |||
Revision as of 15:07, 5 July 2025
Locks & Keys
See Door Locks for more information.
Seals
Cabin Door Seals
- Many builders decide to put the door seals on the fuselage side instead of onto the inside of the door.
Two McMaster order numbers are being used: 1120A311 (lip on inside, 3/16 edge thickness, 3/8 high):


1120A311
and 1120A313 (lip on outside, 3/16 edge thickness, 3/8 high). Since you are building up the inside edge, the lip is better to be on the inside as the groove for it will automatically form when using a throwaway seal as mold.
Some builders prefer the 1120A411 variant which is for 1/4 edge thick edges.
Builders usually sacrifice one set of seals as mold to form out the edges, then replace it with a clean second set. This procedure will need 100 ft total.
Some builders experience a gap where the ends meet after some time, see this FB thread.
See also:- FB thread
 - Mark's builder log
 - VAF thread
 - VAF thread
 - Glen's builder log
 - Justin Twilbeck's log
 - BuildFlyGo's video
 - Ivan Kristensen's video with door trim measurements
 - Ivan Kristensen's door seal photos (now on smugmug, no longer on ivankristensen.phanfare.com). The sparse text for photos is available on the web archive.
 - Les Kearney's door seal compilation pdf (originally posted to the Matronics mailing list)
 - FB thread
 
 - Some builders use the standard Vans way of putting the seals on the doors but use better seals sold by McMaster.
- See VAF thread
 
 
Luggage Door Seals
- Aircraft Door Seals

 - See also this VAF Thread
 
Door Strut Upgrades
- Upgraded strut brackets (especially useful if you use McMaster door seals)
 - Heavy Duty Door Strut from Vans (600 instead of 500N)
 - Bansbach easylift door strut A1A1F50-100-287 part#10017Y1 (600N instead of 500N, call to order)
 - Ordering 650N at Bansbach: Select the 650N version of B0N0F50-100-247/XXXN, add 2 of those, then add 4 of the end fittings A1 M8 Aluminum Hinge Eye Endfitting. These end fittings yield a total length of the 287mm similar to the other fully assembled struts. First timers can try coupon code 15PERCENTOFF.
 - Tim Olson's build page on struts
 - Door strut hardware (FB 3/22/2022)
 - See also this FB thread.
 
180 Degree Door Latch and Low Profile Handle Hints
- PlaneAround 180 degree latch together with Aerosport interior door handle beauty cover causing binding (FB 10/11/2022)
 - PlaneAround FB thread
 - Low profile handle + 180 degree FB thread 6/2023, FB thread 9/2023 FB thread 11/2023
 - Documentation set at Planearound, includes link to document written by David Peterson which is a revised Vans chapter 45 document with the various modifications compiled in
 - Damazio's write-up of the 180 degree door latch install
 - Videos
 
Hinges
- Machined hinge capture plates make removing and re-installing the doors much easier
 - Airward hinge reinforcement kit, see this [FB thread 1/2024